Flask-less Mold Cooling

Flask-less Mold Cooling


另一项自1977年以来已被证实并被安装在全球70多个铸造厂的创新是 Flask-less mold cooling. The concept is logical; the execution however, requires expertise and experience to succeed.

The Flask-less mold cooling 工艺采用成本较低的冷却套代替了重型烧瓶和托盘车. 冷却套可以接受多个模具在一个套,进一步降低资金和运营成本. 一个简单的EL-MEC驱动冲孔和犁出系统被用来从烧瓶中剥离模具,并装入冷却套. 然后模具被移到冷却线或房子,在那里任何所需的冷却时间可以实现. 另一种创新的分度和分选机制可以适应不同冷却时间的多个铸件.

The many advantages of Flask-less mold cooling:

  • 降低运营成本——通过以1 / 2的成型速度移动两个模具,并通过EL-MEC运营商在更轻的夹克中实现了可观的运营成本节约
  • 15-20% reduction in cooling times
  • 冷却套的使用寿命长-少摩擦意味着少磨损
  • 延长烧瓶的寿命-使用你的烧瓶成型而不是冷却
  • 没有机会损坏模具或铸件
  • Smaller total footprint required
  • 通过我们精密的模具监督和监控,提供最大的灵活性-一个注册自动化平台,利用手动或自动操作的监控控制,将索引和分类模具,根据每个铸件的要求,不同的冷却时间
  • Capital cost advantage!

考虑下面这个节约成本的例子:

Mold Line Assumptions:
47 " x 47 " x 12/10操作240模具每小时75分钟冷却

瓶内冷却(传统方法)
Flask Weight: 3,300 lbs each 338 flask sets required 557 tons total
Pallet Car Weight: 1,000 lbs each 354 cars required 177 tons total
烧瓶和托盘车的总成本: $ 3,000,000 734 tons total weight (less sand)
Flask-less Mold Cooling -与IN-Flask的传统冷却相比
Flask Weight: 3,300 lbs each 126 flask sets required 208 tons total
Pallet Car Weight 1,000 lbs each 142 cars required 71 tons total
2-Up Cooling Jackets 2,900 lbs each 130 jackets required 188 tons total
减少冷却线和结构方面的考虑
Total Cost of flasks and pallet cars $ 1,600,000 467 tons of weight (less sand)
Net Capital Cost Savings: $ 1,400,000
Annual Operating Cost Savings: $  80,000 267 tons less weight @ $0.08/Kwh

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